01
Sorting
Separating conforming from non-conforming parts against your acceptance criteria. By sampling or 100 %, on blocked lots as well as on your running flow.
- Part marking and identification
- Counting and repackaging
- Defect log by category
Inspection · Quality control · Morocco
Secure your quality, at your plant and at your suppliers'
Sorting, quality wall and rework by qualified inspectors. We deploy quickly at your site or at your supplier's, with full traceability on every part inspected.
Emergency deploymentAutomotive & aerospaceISO 9001 quality systemDaily reporting
Why AUTOBARRIER
What sets us apart from a plain sorting provider
Many can count parts. Few can explain why the defect appeared, and fewer still can stop it from coming back.
Responsiveness
Emergency mobilisation in a quality stoppage, once your acceptance criteria are shared.
Automotive and aerospace expertise
Staff trained on IATF 16949 and EN 9100 requirements and on quality tools: PFMEA, 8D, 5S, control plan.
Operational flexibility
From a few days of reinforcement to running a long-term quality wall across several shifts.
Sort today. Understand the risks. Prevent tomorrow's defects.
Services
Four answers to your quality problems
Every intervention starts from a control plan validated with you, and ends with a traceable report, part by part.
02
Quality Wall
A containment firewall deployed at short notice to stop any non-conforming part from reaching your final customer. 100 % inspection, around the clock if needed.
- Fast on-site deployment
- Coverage up to three shifts
- Exit criteria agreed with you
03
Rework
Recovering non-conforming parts following a work instruction you approve, so they can be brought back into conformity instead of scrapped.
- Work instruction approved before start
- Systematic check after rework
- Unrecoverable parts isolated
04
Inspection
Visual and dimensional control against your drawings and specifications, using measuring equipment under metrological control.
- Visual and dimensional control
- Documented inspection report
- Calibrated and monitored instruments
Our method
Far more than a sorting job: a complete control loop
From risk analysis to knowledge capture, we protect your production, your final customer and your quality reputation. Every stage produces a deliverable you keep.
Assignment analysis
- Understanding the non-conformity
- Analysis of the product, the process and the customer context
- Validation of sorting criteria and acceptance limits
- Definition of resources, inspection means and escalation rules
Deliverable Secured sorting instruction and deployment plan
Risk identification
- Product, process and logistics risks
- Analysis of mix-up, escape and wrong-decision risks
- Possible consequences at the final customer
- Definition of critical control points
Deliverable Risk map for the assignment
Assignment-specific PFMEA
- Identification of failure modes linked to sorting
- Analysis of causes and possible effects
- Assessment of existing controls
- Definition of risk reduction actions
Deliverable Assignment PFMEA and associated control plan
Controlled execution
- Team training and certification
- Set-up of inspection stations
- Clear separation of OK, NOK and rework flows
- Traceability of parts, defects and lots
- On-site supervision and regular audits
Deliverable Assignment executed to secured standards
Real-time reporting and alerting
- Volume inspected, quantities OK, NOK, reworked, blocked
- Defect rate by team and by shift
- Recurring and newly appearing defects
- Alerts when a drift is detected
- Action plan follow-up
Deliverable Live dashboard enabling proactive reaction
Feedback and improvement
- Recurring defects highlighted
- Trend analysis
- Assessment of recurrence risk
- Process recommendations
- Support to corrective and preventive actions
Deliverable Recommendations to reduce the cost of poor quality
Knowledge capture and lessons learned
- Consolidation of results
- Lessons learned
- Knowledge base update
- Enrichment of the generic PFMEA
- Reuse of good practice
Deliverable Captured quality intelligence
Sort today. Understand the risks. Prevent tomorrow's defects.
Our added value
We do not simply inspect parts. We turn every sorting assignment into a prevention system that allows you to:
- protect the production line
- prevent non-conforming parts from escaping
- protect the final customer
- reduce the recurrence of defects
- speed up your customer's reaction
- improve processes durably
- restore and strengthen your quality reputation
Quality tools
The tools we actually deploy
These are not words on a brochure: each of these tools produces a document you receive.
PFMEAFailure mode analysis applied to the sorting assignment itself, not only to your product.
Control planCritical control points, frequencies, means and reaction criteria formalised before start-up.
8DStructured problem solving for recurring issues, with root cause analysis and effectiveness verification.
5SOrganisation and upkeep of sorting stations: OK, NOK and rework flows physically separated.
Blind testsControlled introduction of known non-conforming parts to genuinely measure detection capability.
DashboardDaily tracking of volumes, defect rates per shift and drifts, with alerting.
How we work
From your call to lifting the firewall
A simple documented chain, traced at every step — that is what makes our reports usable against your suppliers.
You describe the problem
Part number, volume, site, defect to look for, urgency. One conversation is enough to frame the job.
We scope the assignment in writing
An engagement letter setting out scope, headcount, working hours and rates. Nothing starts without your signed approval.
We build the control plan
Acceptance criteria, equipment, throughput and marking — validated by you before the first part is inspected.
We deploy and we monitor
Certified inspectors, hourly self-checks, regular blind tests to verify detection reliability.
We report back
Daily report during the intervention, and a closing report with duration, quantities processed and full traceability.
Sectors
Requirements we already know
Our inspectors are trained on the standards and expectation levels specific to each sector.
AutomotiveAerospaceTier 1 & Tier 2 suppliersPlasticsMetal forming & stampingLogistics & packaging
Commitments
What you can count on
Rules we hold ourselves to, not slogans.
R
Responsiveness
We mobilise a first team quickly in a quality emergency, as soon as we have your acceptance criteria.
T
Traceability
Every part inspected is marked and linked to a lot, a date and an inspection station. Our records are kept for ten years.
I
Impartiality
We report to our principal and to nobody else. None of our inspectors accepts instructions aimed at altering a finding.
C
Confidentiality
A signed individual undertaking from every inspector. Your drawings, scrap rates and difficulties stay within the assignment.
Q
Quality system
We operate under a quality management system aligned with ISO 9001:2015: written procedures, traced certifications, internal audits.
P
Qualified personnel
No inspector takes up a post without prior named certification, approved by our operations manager.
Our quality system
Six policies that commit management
They are not decoration: each is signed by management, circulated to every employee and reviewed annually. Here is what they say.
POL-QUA-001
Quality
Quality sits at the core of our strategy. We deliver reliable, accurate inspections within the agreed lead times.
- Inspector competence secured through continuous training and rigorous certification
- Full traceability of inspections and reliability of measuring equipment
- Continuous improvement of the system in line with ISO 9001:2015
POL-ETH-001
Ethics and anti-bribery
Zero tolerance for corruption and fraud. As an independent inspector, our credibility rests on the absolute integrity of our reports.
- Independence and impartiality of inspectors in carrying out their assignments
- Refusal of any gift, benefit or pressure liable to compromise objectivity
- Confidential reporting channel and impartial investigations
POL-SEC-001
Information security
The drawings, specifications and inspection results you entrust to us are protected as if they were our own.
- Access to sensitive information on a need-to-know basis
- Regular backups and secured IT infrastructure
- Personal data protected in line with Moroccan regulation
POL-RH-001
Human resources
Our inspectors are our main asset. We invest in their competence and in their safety.
- Initial and continuous training path for every inspector
- Competence matrix kept up to date, person by person
- Health and safety ensured on every intervention site
POL-ACH-001
Responsible purchasing
The quality of our services also depends on our suppliers, starting with our calibration laboratories.
- Selection on objective criteria: quality, cost, lead time, regulatory compliance
- Accredited calibration laboratories for our measuring equipment
- Periodic performance review of critical suppliers
POL-ENV-001
Environment
Our travel, our energy use and our waste have an impact. We reduce it.
- Optimised inspector travel to cut emissions
- Paperless reporting and reduced paper consumption
- Waste sorting and recycling, particularly electronic equipment
The full text of each policy is available on request.
Our guarantees
What you get, every time
Quality system built to ISO 9001:2015
Non-disclosure agreement signed before any intervention
Professional liability insurance
Full traceability of parts and lots
Real-time reporting
Qualified personnel, certified by name
Tailored operational flexibility
Frequently asked
What clients ask us most
Can you work at my supplier's site?
Yes — it is a large part of what we do. You remain our sole principal and our only counterpart: we report to you. You arrange site access with your supplier, and we provide every supporting document you need if you intend to charge the costs back to them.
How fast can you start?
It depends on the site and the volume. For an emergency we mobilise a first team as quickly as possible once we have your acceptance criteria and site access is granted. The exact lead time is confirmed in the engagement letter.
How do you invoice?
By hours actually worked on site, based on a timesheet signed by both parties every day. Fixed price and price per part are possible depending on the assignment. The details are set out in the engagement letter before anything starts.
Do you guarantee a 100 % detection rate?
No — and be wary of anyone who promises it. Visual and manual inspection carries an element of variability recognised across the industry. We are held to a best-efforts obligation and we put monitoring in place — hourly self-checks, weekly blind tests, double-checking of newly assigned inspectors — so that the detection rate is as high as possible and, above all, measurable.
What is in the closing report?
The duration of the intervention, the quantities processed, the breakdown of defects by category, and full traceability: part numbers, lot numbers, dates and inspection stations. It is the document you can present to your final customer or to your supplier.
Do you provide the inspection equipment?
We provide our inspectors' personal protective equipment and the standard inspection means set out in the control plan. Specific measuring equipment and reference sample parts are supplied by you, together with their calibration certificates.
Contact
Let's talk about your quality problem
Tell us about the situation. We will come back to you quickly with a proposed intervention.
Phone / WhatsApp
+212 660 206 465WhatsApp
Message us on WhatsApp →Availability
Quality emergencies: 7 days a week